Taking A Closer Look At The Precision Manufacturing Industry

Whether you need standard, custom, or specialized machinery, prototypes, or assemblies, a precision manufacturing company has the capabilities to deliver products tailored to your needs. Precision manufacturing involves taking a design that requires highly accurate components and making it into a workable part. Many industries require parts with precise tolerances that have to be exact – often for important safety reasons.

Engineers typically create the design for a product or component that has certain requirements. A precision manufacturing company takes that design and manufactures it to the correct specifications using machines with computer numerical control, or CNC machines. The ability to manufacture these components precisely, as well as quickly, and while staying on budget, is very much in demand across many industries. The ability to do so locally, without shipping the work overseas, is a bonus.

The Benefits Of Precision Machining

There are many reasons to use precision manufacturing for a product. The most important is accuracy. However, there is also greater reliability when using these processes to manufacture important components. When precision is important, it pays to have experts who can pump out highly accurate parts. Other benefits include:

  • Quick turnaround time – even with very high tolerances, a precision manufacturing company generally offers fast delivery of finished products. The precise abilities of the machines mean that the work can get done quickly, yet accurately.
  • Minimize staffing needs – CNC machines can handle recurring tasks, meaning you can reduce your operational expenses and staffing budget.
  • Save money – precision machining can help reduce resources spent on raw materials because all parts are manufactured with accuracy and precision.
  • Boost safety – CNC machines can be used to keep the manufacturing process as safe as possible, cutting the rate of accidents and workplace injuries.

The Core Principles of Precision Manufacturing

Precision manufacturing developed as industries realized they needed to create components that worked effectively and could withstand rigorous use. The most notable difference between typical manufacturing and precision manufacturing processes is that the latter is focused on producing components with greater accuracy, fewer defects, and high repeatability than traditional manufacturing companies.

Like many industries, precision manufacturing strives to implement efficiency and reduce waste throughout the manufacturing process. By its very nature, the production of precision parts results in excess material, because the process involves removing pieces until only the final product remains. However, the use of CNC machines and computer-aided manufacturing technologies reduces human error and unnecessary waste. This, in turn, allows the customer to benefit from cost savings on bulk orders.

Using CNC Machines In Precision Metal Manufacturing

A CNC machine is the best way to make precision parts, especially in the precision metal manufacturing industry. This machine lathes the surface of a piece of material like aluminum (or other metal) after it is programmed to achieve precise dimensions and tolerance. Essentially, it subtracts the metal in a multidimensional way to make something new – often to an exact micron measurement.

Today’s CNC machines use software for control and monitoring, meaning that precision manufacturing is even more reliable than in the not-so-distant past. Before this development, the machine’s tolerance had to be manually measured, which meant that some human error could be involved. Today, software is used to control and monitor the machines during the manufacturing process. This advancement means that precision manufacturing companies have been able to reduce waste, minimize costs, and increase the speed of their production.

What Industries Does Precision Manufacturing Serve?

Precision manufacturing companies serve many industries. This process is essential for many industries and applications, in large part due to its tight tolerances, repeatability, and capacity. It has many applications in the production of finished products, but some of the most common include the following:

  • Prototyping – many industries require accurate reproductions of a design. Precision manufacturing is ideal for creating detailed and precise prototypes of many designs.
  • Automotive – automotive applications require intricate components for engines, chassis, and more. Precision manufacturing makes many of these parts.
  • Medical – technology has changed the medical industry and advanced machines can even perform surgeries. Medical components require micro-level detail, which is made possible by precision manufacturing.
  • Aerospace – this industry needs advanced and reliable equipment and machining tools, suitable for rugged and durable materials. Precision manufacturing can create the components needed for the job.
  • Defense – like the aerospace industry, defense requires components that are reliable in the most challenging conditions, including everything from prototypes to full-scale pieces.
  • Electronics – precision manufacturing is used to create the complex electrical components used in many consumer electronics applications, such as computers and cell phones.

Look No Further Than Precision Manufacturing For Quality Products

With precision manufacturing, companies can create consistent quality, which helps them avoid the risks of throwing away incorrectly designed parts, repeating processes, or buying more material. If you’re looking for accuracy, versatility, and repeatability, contact a precision manufacturing company today to learn how it may benefit your business.